CNC Machining Equipments

CNC Machining Equipments

CNC Machining Equipments

CNC 3-Axis Turning

Brand: BRIDGEPORT ROMI
Model: POWERPATH 15

CNC turning produces parts by “turning” rod material and feeding a cutting tool into the turning material. In CNC turning the cutter can be fed into the rotating workpiece at a variety of angles and many tool shapes can be used. CNC turning provides an economical way to make parts that are commonly symmetrical about an axis of revolution (e.g. a chess pawn). Shapes that can be made using CNC turning include a variety of plain, taper, contour, fillet and radius profiles plus threaded surfaces. Although many turned parts use a single axis of revolution, there can be multiple axis to allow more flexibility (e.g. camshafts). CNC turning can be combined with CNC milling and other processes to make more diverse shapes.

CNC 3-Axis Milling

Brand: DMG MORI
Model: DMC 635 V


User-friendly interface, the DMG MORI SLIM 
line ® , equipped with the SIEMENS 840D solutionline selection provides maximum performance for both experienced users and beginners. Always the fastest way from the drawing to the finished part is interesting.

ref: DMG MORI DMC 635 V

CNC 3-Axis Turn-Mill

Brand: DMG MORI SEIKI
Model: CTX310 ECOLINE

The CNC 4-AXIX TURN MILL offers the most advanced controls for the industry. The SLIMline® with operate 4.5 on SIEMENS 840D solution line or HEIDENHAIN CNC PILOT 640 supports both NC text and fast interactive cycle programming. The keyboards are ergonomically laid out and the screen is divided into user-friendly menus for easy handling. The offer is completed with the MAPPS IV control from MITSUBISHI. It is all about the fastest path from the drawing to the finished work piece. This is realized by the fast servo turret and modern motion control technology with rapid traverse of 30m/min. The CNC-controlled tailstock provides flexibility and fast production processes. To meet the most demanding production requirements, high-quality ball screws and liner guides were combined.

Ref: http://media.dmgmori.com/media/pdf/ecoline/ctx/pt0uk13_CTX-310-510-ecoline.pdf

 

CNC 5-Axis Simultaneous

Brand: CENTROID
Model: A560PB

The CNC 5-AXIS SIMULTANEOUS is equipped with a 24 pocket Automatic Swing Arm Tool Changer the A560 holds enough tools for both cylinder head and block work. Tool changes are fully automatic, taking just a few seconds. Tool changer is located up and out of the way of the work envelope of the machine and does not take up any work space. The machine also can create all kinds of parts: Manifolds, injector rails, impellers, spacers, adapters, covers, suspension parts, exhaust parts, throttle body and carburetor parts, make anything you can imagine. Due to the high Torque 27HP, 40 taper spindle delivers much lower end than the other. The A560 can easily machine a large variety of materials providing superior surface finishes while delivering the low-end torque necessary for drilling, tapping & roughing out material. 100% duty cycle spindle operation.

Ref: http://www.centroidcnc.com/cnc_porting_machine.html

CNC 9-Axis Turn-Mill

Brand: DMG MORI
Model: NTX2000/1500 SZM

The NTX 2000 is an all-round machine for machining workpieces with increasingly complex geometries in fields including aviation, medical equipment, automotive, die & mold, and precision instruments, efficiently and to high levels of accuracy. The NTX 2000 is capable of handling an extensive range of machining, from micro-fine machining to machining of large workpieces, with its high machining performance resulting from integration of a turning centre and a machining center and a large work envelope. Efficient process integration across the range from high-mix, low-volume part production to mass production brings great benefits to customers.

Ref: http://us.dmgmori.com/products/lathes/turn-mill-complete-machining-centers/ntx/ntx2000

Precision Cutting and Finishing Equipments

Precision Cutting and Finishing Equipments

Precision Cutting and Finishing Equipments

CNC EDM Wire Cut

Brand: AGIE CHARMILE
Model: CUT 20 P

The CUT 20 P, an EDM wire-cutting unit, is a very interesting machine offering outstanding features and excellent cutting performances. Equipped with joint technology from GF Machining Solutions it positions itself as the ultimate in price/performance WEDM machine in the market place. It handles wire diameters from 0.10 to 0.30 mm (0.004 to 0.012 in) with ease and is highly flexible to satisfy most of the requirements in the field of general engineering and standard stamping. The CNC EDM WIRE CUT equipped with the latest technology, assures outstanding performances and highly competitive results.

Ref: :http://www.gfms.com/country_SG/en/Products/EDM/wire-cut-edm.html

CNC Universal Cylindrical Grinding

Brand: STUDER
Model: STUDER S33

The S33 is a CNC universal cylindrical grinding machine for the individual and batch production of medium-sized workpieces. It has distances between centres of 650 / 1000 mm and a centre height of 175mm. It can machine workpieces with a maximum weight of 80 / 120 kg. The S33 is designed for grinding medium-sized workpieces in individual and batch production. It can be fitted with automation and is especially suitable for use in the toolmaking and precision engineering sectors. This is made possible by a new wheel head with two motor spindles for external grinding and an internal grinding attachment. Fixed wheel head adjustable to 0° or 30° for external grinding or turret wheel head for external and internal grinding with Hirth manual swivel 2.5° or automatic swivel 1°. Three grinding wheels ensure that the workpiece can be machined even more individually and quickly. 

Ref: https://www.grinding.cn/en/machines/cylindrical-grinding/studer.html

CNC Cylinder Horning Machine

Brand: BERCO
Model: CHM 350A

The CNC CYLINDER HONING MACHINE is capable of the fully automatic management the honing process. The machining cycle is managed by controlling a number of different parameters such as, regulation of honer stroke, automatic expansion of honer, setting honing crossover values and controlling them with the automatic regulation of rotation/traverse speed on the basis of honer diameter, automatic control of bore geometry with enabling of correction cycle in automatic mode, instantaneous display of all work parameters on touch screen control panel and work cycle programming with self-learning procedure.

Ref:http://www.assurich.com.my/engine-rebuilding-equipment-berco-dy350a-chm350a-cylinder-honing-machine.htm

Surface Grinding Machine

Brand: OKAMOTO
Model: GRIND-ACC84DX

The SURFACE GRINDING MACHINE are one of the most widely used grinders in existence. They are easy to operate and deliver consistent performance, accuracy and reliability unmatched by any grinder in their class. They are loaded with many standard features that make them the value leader in automatic surface grinders such as rigid, double-walled column construction, solid state ergonomically design control, full width tables eliminate overhang, super-smooth table movement, rapid Vertical Feed and servo driven vertical feed. The SURFACE GRINDING MACHINE also equipped with a high precision wheel spindles with super-precision and pre-loaded bearings.

Ref:http://www.okamotocorp.com/#

High Precision Valve Seat

Brand: NEWEN
Model: CONTOUR-CS

Like the principle of the turning lathe, FIXED-TURNING® is based on the simultaneous shifting of a single-point cutting tool around two axes (x, z). Unlike the lathe where the piece rotates, FIXED-TURNING® sees the tool rotating beyond its two axes (x, z) while the piece (cylinder head) remains still. The tool, piloted by a numerical system, has the capacity to describe the longest profiles (within the limit of the spindle) together with the most complex ones, including radii, straight lines and diverse concave or convex curves. Like the precision lathe, FIXED-TURNING® tool machines the most complex shapes with the highest precision. FIXED-TURNING® carries out different operations, including curves, straight lines, inclined in all the directions. The NEWEN® numerical control pilots the shifting of the tool so that the cutting section remains identical regardless of the portion of the machined profile. A powerful computer continuously calculates the optimal trajectory of the tool so that the cutting efforts are regular and reduced to a minimum. Every single shaving calculated from a fraction of a second to a fraction of a second is produced in such way that no fluctuation of the cutting efforts can disrupt the balance and the flexibility of the spindle. FIXED-TURNING® performs a perfect operation and ensures the air-tightness of the valve seats. The machining programs are automatically optimized and memorized for the operations to follow one another while the precision repeats itself endlessly.

Ref: http://www.newen.pl/materialy/eng/contour_2008_en_web.pdf

Valve Refacer Machine

Brand: BERCO
Model: RV20

RV 20 high-precision valve grinder realized in three versions: RV 20 with manual valve clamping; RV 20P with pneumatic valve clamping; RV 20 PP with electro pneumatic-automatic valve clamping.  All the versions have in common: frame, unique reference system and valve clamping with high capacity collets. RV 20 with system of clamping with sphere cap. 4÷14 mm both machines have the possibility of reconditioning the rocker contact surfaces. Structural parts made out of high-strength cast iron with stress relieving heat treatment; Integral sideways correctly scaled and with adjustable gib slides to compensate clearance; Wheel head with shaft rotating on precision bearings with automatic clearance compensation. Indirect drive system with highly flexible belt and standard motor; Two-speed work head powered by standard electric motor. The spindle shaft, made out of a quench and tempered steel alloy, uses only 7 collets, from 3.5 to 20 mm in diameter, to cover the entire operating range. The work head can be set to any position from 0° to 90° with a fast-action locking and release system. It also has locating pins for the 30° and 45° settings, giving faster work rates and greater precision, keeping the collet at a constant torque after the initial setting on the first workpiece. 

Ref: http://www.assurich.com.my/engine-rebuilding-equipment-berco-rv20.htm

CNC Cylinder Boring

Brand: BERCO
Model: AC 650-M

The main features of the CNC CYLINDER BORING MACHINE are precision, fast operation and reliability. The machine comes with quick centering device and centesimal scale. The machine got six speeds of rotation and three gear-feeding speeds, also fitted with a device for quick head movement and quick coupling chucks. The machine also performs milling of blocks with a single set-up fixture to obtain perfect perpendicularly between the cylinder axis and the head plane. All of these operations are performed in the most rational way and with the utmost fastness as both models are equipped with a special device which allows fast boring spindle change and gives the possibility to preset the tools out of machine for subsequent machining and structure components all in high resistance, stress-relieved cast iron. A device allows to interchange the boring spindle with the cutter arbor without any waste of time. Furthermore, the boring spindles do not need change of the tool head to cover their boring range. The assembly tool/tool holder allows presetting out of machine, except for the smallest spindle.

Ref:https://www.berco.com/wp-content/uploads/2015/02/WM106GB00A_AC650.pdf

 

Precision Drilling

Brand: OCEAN
Model: OCT/3525ZB

OCEAN PRECISION DRILLING MACHINE are capable of handling super hard alloy steels or powder metallurgy materials, which cannot be drilled by traditional drilling machines. This high-precision machines can drill fine holes as small as 0.004 and take productivity to a higher level. Also, the machine featuring an intelligent jump pumping function, it follows working depth to increase height of jump pumping.

Ref:http://www.octece.com

Precision Measuring Equipments

Precision Measuring Equipments

Precision Measuring Equipments

Coordinate Measuring Machine

Brand: CARL ZEISS
Model: CMM PRISMO 9/13/7 ULTRA

PRISMO navigator from ZEISS is synonymous around the world for high-speed scanning and maximum accuracy near production. With length measurement error of just 0.5+L/500 millimeters. ZEISS PRISMO ultra is ideal when maximum demands on precision have to be met. This machine enables high-speed with maximum precision. The navigator technology is the logical enhancement to scanning from ZEISS. It automatically configures the maximum measuring speed during scanning – with guaranteed accuracy. Additional time is saved through tangential approach and scanning, helix scanning and fast dynamic stylus calibration. This machine featuring with a bridge made of carbon-fiber compounds and ceramic for minimal weight and high flexural strength, Temperature-neutral and glass ceramic scales. All axes with air bearings from ZEISS on four sides, X axis: 8 air bearings; Y axis: 8 air bearings; Z axis: 5 air bearings. Elastomer vibration damping, as well as covered guideways and scales for use near production.

Ref: https://www.zeiss.com/metrology/products/systems/bridge-type-cmms/prismo-navigator.html

Multi Balancer

Brand: CWT INDUSTRIES
Model: MB-5500

The CWT Multi-Bal 5500 balancer is up and running, and preserves all the best features of the Multi-Bal 5000 but adds both new software and hardware updates. A new and improved user interface includes a more robust 23″ wide-screen monitor with touch-screen controls as well as new software that helps to drive the technician toward a solution. New mechanical / hardware features include a redesigned drill mounting system. Heavy Metal Vector Forecasting (HMVF) remains standard on the Multi-Bal 5500 – a feature that assists the technician in not only achieving balance to tolerance from left to right on whatever work is being spun, but also allows any residual imbalance (any imbalance left beyond the set tolerance parameter) on the ends of the work to be placed 180 degrees out of phase so that cancellation of any residual excitation may occur. Put another way, HMVF forecasting allows the technician to address not only where to add or remove weight to combat an imbalance, but it also allows the tech to address the position (or phasing) of that imbalance.

Ref: http://www.cwtindustries.com/multi-bal%205500.htm

CAM Profile Measurement

Brand: SOFT-ENGINE
Model: CAMS MAKE-PROF 25

Cams Make-Pro 25 is a SOFT-ENGINE device for cam lift acquisition. The cam lift is measured point by point vs the instantaneous rotation angle (equal to cam angle). The data store and result management software (“CAMS MAKE-PRO”) shows the measured data as diagrams and charts, and there is the possibility to compute also, speed and acceleration, both these quantities are derived from cam lift, the cam profile and its construction data, X-Y coordinates and polar coordinates, possibility to export data as Excel file (datasheet compatibility), possibility to export data as DXF file (CAD software and cutting-machines compatibility). The working principle is very simple: arrange the cam-shaft in the mechanics support, start the PC and make a complete rotation of the cam. The rotation device can be a simple knob or it can be managed by an electric motor. The software manages all the aspects of test: found the zero, measures the cam lift during the rotation, computes the cam profile and its construction data and exports these data to the CAD and cutting-machines most common file formats. The cam lift acquisition device “CAMS MAKE-PROF 25” is used by people having to produce cams and by tuners and engine constructors to replicate an existing cam to obtain their construction data. Software can export the constriction data as cutting machines and CAD software files, and moreover, it’s possible to communicate with other SOFT-ENGINE software (firstly 4TBASE), to test the measured cam and use it in our 4-stroke engine simulation software.

Ref: http://www.soft-engine.org

Rapid Prototyping Device

Rapid Prototyping Device

3D Scanner

Brand: GOM
Model: ATOS TRIPLE SCAN SENSORS

The ATOS Triple Scan uses a specially developed measuring and projection technology from GOM. Using this brand-new technology, the ATOS Triple Scan produces a high accuracy and improved measurement of shiny surface, complete data on complex components with deep pockets or fine edges such as turbine blades, reducing the number of individual scans and resulting in a simple handling. The ATOS Triple Scan is also equipped with blue light technology. The narrowband blue light enables precise measurements to be carried out independently of environmental lighting conditions. ATOS uses high resolution measuring cameras with up to 16-megapixel resolution and specially developed optics for precise measurement. The accuracy, measurement resolution and measuring area are completely adaptable to the application requirements. This allows for the highest resolution for highly detailed, small parts with measuring volumes down to 38mm, or for extremely fast digitizing of large objects with measuring volumes up to 2m. This flexibility allows measurement of a large part spectrum with the same sensor head, and when used in combination with TRITOP, the ATOS System is capable of scanning parts of over 30m with a high local resolution.

ref: http://www.gom.com/metrology-systems/atos.html

3DS 3D Printer

Brand: KONICA MINOLTA
Model: PROJECT SD 3510

The affordable ProJet 3510 SD prints high-quality, durable plastic parts for engineering and mechanical design applications, including functional testing, form and fit verification, rapid prototyping, design communication, rapid tooling and more. This office-friendly 3D printer delivers exceptional parts on demand. Using Multi-Jet Modeling technology, this 3D printer delivers the most affordable experience in the 3510 range, while delivering high quality, durable plastic parts for functional testing, form and fit verification, rapid tooling and more. VisiJet materials deliver UV-curable plastic in a range of colors and translucencies, as well as tensile strengths. Support material is a white, melt-away wax. These products are used in transportation, energy, consumer products, recreation, healthcare, education and other manufacturing industries.

Ref:http://kmbs.konicaminolta.us/kmbs/technology/3d-printer/multi-jet/projet-3510-sd